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Manufacturing•Consultancy
IoT-Driven Manufacturing Optimization
Implemented IoT sensors and analytics platform to optimize production line efficiency and predictive maintenance.
The Challenge
Unexpected equipment failures were causing costly downtime. Production efficiency varied widely across shifts with no clear visibility into root causes.
Our Solution
Deployed IoT sensor network across production lines, built real-time analytics dashboard, and implemented predictive maintenance models. Trained operations team on data-driven decision making.
Results
- 45% reduction in unplanned downtime
- 25% improvement in overall equipment effectiveness
- $2M annual savings from optimized maintenance
- Real-time visibility into all production metrics
Technologies
IoT HubTime Series DatabasePower BIPythonMQTT
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